Shaker Mountain Canning Co.
Kristen Greer wanted to to help increase access to fresh foods in New York City.
That's how it all began.
Greer, a New York City food policy advocate and part-time Rensselaer County resident also had a background in finance. She was volunteering with the board of Just Food to help bring more fresh foods into the city, when she discovered a need: a way for farmers and food entrepreneurs to turn their bounty into products that would last well past the growing season.
The idea for Shaker Mountain Canning Co. was born.
Today this small company near the Rensselaer County/Columbia County line cans everything from tomatoes, peppers and cucumbers to fruits, jams and butters and it's opened up a valuable conversation between farms and food producers.
It's quiet when I arrive at Shaker Mountain Canning Co. at mid-morning. A light frost had coated the the late-season vegetables in the New Lebanon farm's 1.8-acre field, temporarily sending the five women who work there into a bit of a tizzy.
"I wasn't sure what we'd be doing today," says Layla Aguilar, the marketing and sales manager for the boutique farm-to-table commercial kitchen, which started operations last year. She's glad she hasn't been called away for an emergency harvest to save the last of the tender greens.
We sat inside Shaker Mountain's renovated barn, in the farm store, to chat. Aguilar not only sells her firm's jarred delectables at area farmers' markets, but delivers wholesale goods to local stores and coordinates CSA shares of mid-season and winter produce. Shaker Mountain also offers a selection of fresh produce at its farm stand, as well as supplies Chatham Co-Op and local restaurants.
Just past the farm store is a spotless commercial kitchen where three women are quietly involved in the day's production. The kitchen has several workstations including a drying area, two 8-burner stoves, two steam jacket kettles for jam making and huge refrigerator and freezer.
Two pots of cherries are macerating on the stove, a basket of sweet peppers are cleaned and ready for pickling. The scent of cinnamon floats in the air as apples dry in a dehydrator.
Each recipe they make is approved by Cornell Cooperative Extension and painstakingly executed.
But despite the pace of the kitchen feeling slow and methodical, Shaker Mountain's businesses is growing faster than expected.
"We're the type of ladies who like to load our plates high and see how it goes," laughs Aguilar.
The next hurdle is to develop more business connections for co-canning and packing for other growers and food entrepreneurs.
"It's really specific. One client may have the ingredients and just needs the canning process, others may want private label packaging. There are so many variables that each one has to be planned carefully."
Aguilar, who moved from California in May to work on the farm, also plants and harvests crops alongside farm manager Jenny Parker whenever the need arises.
"It's been a constant learning experience," says Aguilar.
"In our first full year we've done extraordinarily well and have been amazingly successful. We weathered all the storms without too much damage and we only lost one small crop of cauliflower."
Aguilar said the loss was really more farm error than bad luck. "We planted too early. When it started to head it was July and we had a string of 98-degree days. It was just too hot. Next year it will be planted a month later and it will be fine."
"We're all just getting to know the weather patterns ... if there are any," she laughs.
This season they've grown tomatoes, onions, garlic, sweet and hot peppers, beans, cucumbers, kale, arugula and squash.
It's quite a jump from their first growing season, which entailed a "crop mob" of friends and even some local school children planting hundreds of tomatoes, letting them grow without much interference, and harvesting what came up.
Only tomato products, sauces and spreads came out of their kitchen the first year.
This year, thanks to a successful growing season, their preserves larder has grown to include fruit jams and butters, as well as other pantry items such as pickled beans, cucumbers and mushrooms. What they couldn't grow on site, they procure from other local farms. They are able to freeze fruits and berries, as well as vegetables.
"The conversation that has to happen now is between farm and kitchen," says Aguilar. "Chefs tend to create a menu and call someone to get it ordered. One-point-eight acres in the scheme of farming is tiny. We can't fill an order for 30 bunches of greens if 29 of them were eaten by bugs or their withered in the sun when our pump broke. ... We know when we're playing with Mother Nature we're not in control."
Shaker Mounting Canning Co. is located on Route 20 in New Lebanon. Its farm stand is open Wednesdays from 11 a.m. to 1 p.m., and Fridays from 11 a.m. to 6 p.m.
You can also meet Layla Aguilar and buy products at four area farm markets: Fridays in Chatham; Sundays in New Lebanon; and Wednesdays and Saturdays in Troy.
Shops carrying Shaker Mountain Canning Co. products include The Meathouse in Stuyvesant Plaza, The Berry Farm in Chatham, and Rubiners Cheesemonger & Grocery in Great Barrington.
Siobhan Connally shares her writing and photography at Ittybits & Pieces.
Find It
Shaker Mountain Canning Co.
786 Route 20
New Lebanon, NY 12125
Hi there. Comments have been closed for this item. Still have something to say? Contact us.
Comments
Love it. What a great piece.
... said Cute~Ella on Oct 13, 2011 at 3:23 PM | link
I love this place so much!! Everything is delicious.
... said Emily on Oct 13, 2011 at 3:30 PM | link
What a fantastic idea and so needed for our area. Kristen really seems to know what she is doing and has such progressive thoughts. This is wonderful for our area.
... said shanghai moon on Oct 13, 2011 at 8:26 PM | link
Couldn't resist picking up a jar of their Eggplant Tomato Sauce at Spruce Ridge Farm's open house a few weeks ago - and this stuff is priceless!!!! Best I've ever had!
... said Sally Reckner on Oct 13, 2011 at 9:17 PM | link
I'd like to see them reduce their prices a little. Everything I've tried is great, but the price point makes them more of a "treat" than something I can normally buy.
... said Jessica R on Oct 14, 2011 at 9:41 AM | link
hi....I guess I'm curious more then anything. A bit of background: I live in Sandisfield, MA.( 40 miles) from Lebanon, N.Y. I can and freeze everything my garden will produce. This year was not a good one. My tomatoes,zucchini, peppers and eggplant were a disaster. So, I went out to farmers markets to buy by the bushel what I had lost in my garden. To my dismay, nothing is sold by the bushel,but by the pound. That's too expense for me.What advise can you offer? We have driven by the "factory" many times this past season, but lost the nerve to stop.What do you produce and do you sell whole sale to people like me? I do jams,pickles and such as well. I guess just to talk with someone in your position would help me to make better decisions. I guess at 72, pays to change from old to new. Thanks for the conversation. Harriet
... said Harriet Knox on Oct 16, 2011 at 9:57 PM | link
In the effort to (slightly) improve your site,
a word correction is needed, ~ 3rd paragraph,
after the picture of the gray wood building:
"It's quiet when I arrive at Shaker Mounting Canning Co"
not "Mounting" but, "Mountain"..
Sorry to be picky, but my nature has always been to be exact.
The place looks wonderful & interesting! Thus, on my
list to visit someday
Since I grew up in, and now retired to New Lebanon,
I enjoy that you exist, and are named for the Shakers,
a "legend" I grew up learning about, and spent 2 summers
working at the Hancock Shaker Museum.
Curiosity: are the folks who run the farm New Lebanon
residents? I ask because maybe I went to High School
with one?
Take care, hope your sales keeps you in booming
business, with much of Columbia County having lost
over the years: Columbia Co Boxboard, and GE closings having depleted the jobs available.
Bob Sutherland
179 Churchill Rd, New Lebanon, NY 12125
... said Robert Sutherland on Jan 2, 2012 at 6:29 PM | link